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HP Designjet 4000 and Designjet 4500 Error Code List

Posted by Tim Wert on

Error Code List for HP Designjet 4000 and Designjet 4500 Printers

System Error 01.0:03

Explanation

Error impact I2C channel.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 01.0:10

Explanation

Problem with the Gamut PCI PCA.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 01.1:10

Explanation

Problem with the PrintMech PCA.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 01.2:10

Explanation

ISS PCA faulty - Humidity sensor out of scale or NVM backup failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 02:10

Explanation

Encoder seems to be wrong.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 02.1:10

Explanation

Problem with the Carriage PCA.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 03:10

Explanation

Problem with the Power Supply Unit.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 05.1:10

Explanation

CPU Fan is stopped or burnt.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 05.3:10

Explanation

Main memory size failure.

Recommended action

Try the following:
  1. Check that at least 256 megabytes of memory is installed in the printer through the printers front panel menus.c00285576 menu nav
  2. Check that the memory module is installed correctly.
  3. Try installing the memory module in the other memory slot and check if the system error appears.
  4. If the system error reappears, replace the memory module.

System Error 06:03

Explanation

NVM file has bad CRC.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 06:10

Explanation

Main NVM failure - not detected, read/write failed or readback error.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 07:10

Explanation

Aerosol Fan driver burnt.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 08:11

Explanation

Problem with the Front Panel.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. If the error reappears, turn the printer off (using the power switch at the back of the printer), and disconnect the power cable.
  3. Check that the memory module is installed correctly.
  4. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 11:10

Explanation

Trailing Cable does not seem to be detected.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 13.n:10

Explanation

Problem starting acumen supplies.

Recommended action

Try the following:
  • Remove all the ink cartridges and reinstall them in the printer.

System Error 21:03

Explanation

Service Station servo shutdown.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 21:12

Explanation

Fail moving Service Station.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 21:13

Explanation

Problem with the Service Station.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Make sure that the service station path is clear. Remove any visible obstacles (e.g. screws, plastic parts, etc...) restricting the movement of the service station.

System Error 23:10

Explanation

Problem with the APS.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 24:03

Explanation

Ink Setup failure (Ink Supply Tubes purge failed).

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 24:10

Explanation

Broken bag detected in Ink Cartridge.

Recommended action

Try the following:
  1. Remove the ink cartridges and check for ink leakage in the Ink Supply Station (ISS) area.
  2. Reinstall cartridges.

System Error 26.0:01

Explanation

Bad contact detected in ISS slot 0 floater.

Recommended action

Try the following:
  1. Remove the yellow ink cartridge and reinstall it into the printer.
  2. Replace the yellow ink cartridge.

System Error 26.1:01

Explanation

Bad contact detected in ISS slot 1 floater.

Recommended action

Try the following:
  1. Remove the magenta ink cartridge and reinstall it into the printer.
  2. Replace the magenta ink cartridge.

System Error 26.2:01

Explanation

Bad contact detected in ISS slot 2 floater.

Recommended action

Try the following:
  1. Remove the black ink cartridge and reinstall it into the printer.
  2. Replace the black ink cartridge.

System Error 26.3:01

Explanation

Bad contact detected in ISS slot 3 floater.

Recommended action

Try the following:
  1. Remove the cyan ink cartridge and reinstall it into the printer.
  2. Replace the cyan ink cartridge.

System Error 26.n:10

Explanation

Order of Ink Supplies incorrect.

Recommended action

Try the following:
  1. Remove the ink cartridges and check that they are the correct ones for this printer and that they are inserted in the correct position.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 26:14

Explanation

A wrong Ink Cartridge has been detected.

Recommended action

Try the following:
  1. Remove the ink cartridges and check that they are the correct ones for this printer.
  2. Replace the ink cartridges.
  3. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 27:03

Explanation

An error has occurred in Printhead detection.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Remove the printheads from the carriage, clean the printheads and then reinsert them.
  3. If the problem persists, replace the printheads.

System Error 27:14

Explanation

A wrong Printhead has been detected.

Recommended action

Try the following:
  1. Remove the printheads and check that they are the correct ones for this printer.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.
  3. If the problem persists, replace the printheads.

System Error 29.0:01

Explanation

Printhead Cleaner not inserted correctly in slot 1.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the yellow printhead cleaner is correctly seated in slot 1 of the service station and then close the printhead cleaner access door.
  2. Replace the yellow printhead cleaner in slot 1 of the service station.

System Error 29.1:01

Explanation

Printhead Cleaner not inserted correctly in slot 2.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the yellow printhead cleaner is correctly seated in slot 2 of the service station and then close the printhead cleaner access door.
  2. Replace the yellow printhead cleaner in slot 2 of the service station.

System Error 29.2:01

Explanation

Printhead Cleaner not inserted correctly in slot 3.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the magenta printhead cleaner is correctly seated in slot 3 of the service station and then close the printhead cleaner access door.
  2. Replace the magenta printhead cleaner in slot 3 of the service station.

System Error 29.3:01

Explanation

Printhead Cleaner not inserted correctly in slot 4.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the magenta printhead cleaner is correctly seated in slot 4 of the service station and then close the printhead cleaner access door.
  2. Replace the magenta printhead cleaner in slot 4 of the service station.

System Error 29.4:01

Explanation

Printhead Cleaner not inserted correctly in slot 5.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the black printhead cleaner is correctly seated in slot 5 of the service station and then close the printhead cleaner access door.
  2. Replace the black printhead cleaner in slot 5 of the service station.

System Error 29.5:01

Explanation

Printhead Cleaner not inserted correctly in slot 6.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the black printhead cleaner is correctly seated in slot 6 of the service station and then close the printhead cleaner access door.
  2. Replace the black printhead cleaner in slot 6 of the service station.

System Error 29.6:01

Explanation

Printhead Cleaner not inserted correctly in slot 7.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the cyan printhead cleaner is correctly seated in slot 7 of the service station and then close the printhead cleaner access door.
  2. Replace the cyan printhead cleaner in slot 7 of the service station.

System Error 29.7:01

Explanation

Printhead Cleaner not inserted correctly in slot 8.

Recommended action

Try the following:
  1. Open the printhead cleaner access door and check that the cyan printhead cleaner is correctly seated in slot 8 of the service station and then close the printhead cleaner access door.
  2. Replace the cyan printhead cleaner in slot 8 of the service station.

System Error 41:03

Explanation

Electrical current limit in Media-Axis Motor.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Open the Window and check for any visible obstacles restricting the movement of the Drive Roller. If there is a wrinkled mass of media inside the paper path, lift the Pinchwheels (using the Media Lever) and clear the obstruction.

System Error 41:10

Explanation

Electrical fault in Media-Axis Motor.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 42:03

Explanation

Electrical current limit in Scan-Axis Motor.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Open the Window and check for any visible obstacles restricting the movement of the Carriage Assembly. If there is a wrinkled mass of media blocking the Carriage Assembly, then clear the obstruction.

System Error 42:10

Explanation

Electrical current limit in Scan-Axis Motor.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 43:10

Explanation

Vacuum Fan has stopped functioning.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 44:10

Explanation

Problem with the Aerosol Fan.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 44:11

Explanation

Aerosol Fan not connected.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 51:10

Explanation

Window Sensor failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 51.1:10

Explanation

PHC Access Door Sensor failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 52:10

Explanation

Drop Detector switch On/Off failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 53:10

Explanation

Media Sensor failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 54:10

Explanation

Media Lever Sensor failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 55:10

Explanation

Problem with the Line Sensor.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 56:03

Explanation

Analog Encoder calibration failed.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 56:10

Explanation

Analog Encoder calibration failed.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 61:01

Explanation

The file format is incorrect and the printer cannot process the job.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check the graphic language setting of the printer.
  3. Resend the file to the printer.
  4. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 61:04.1

Explanation

The Postscript fonts are missing. Upgrading the firmware will re-install the fonts.

Recommended action

Perform a full firmware upgrade that includes package ’B’.

System Error 61:08.1

Explanation

The file cannot be printed because it is password protected.

Recommended action

Resend the file without password protection.

System Error 63:04

Explanation

Input/Output problem through the Network card.

Recommended action

Try the following:
  1. Check that the Network cable is correctly connected to the Network Card.
  2. If a Gigabit Ethernet Card is being used, make sure it is correctly installed. If necessary, replace the Gigabit Ethernet Card.
  3. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 64:04

Explanation

Input/Output problem through the USB Port.

Recommended action

Try the following:
  1. Check that the USB cable is correctly connected to the printer.
  2. Check that the USB Card is correctly installed.
  3. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 65:04

Explanation

Input/Output problem through an unknown port.

Recommended action

Try the following:
  1. Check that the unknown port cable is correctly connected to the printer.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 66:08

Explanation

Cannot print file on current paper type. The paper type has changed since the file was sent, so the file cannot be printed on the paper type currently loaded.

Recommended action

Try the following:
  1. Resend the file to be printed on the current paper type.
  2. Change the paper type to the type that was loaded when the file was originally sent.

System Error 67:04

Explanation

Input/Output problem through a Firewire Port.

Recommended action

Try the following:
  1. Check that the firewire cable is correctly connected to the printer.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 68:03

Explanation

Non-critical permanent data was lost. This does not prevent the printer to work, only that internal life counters will not be recorded until the printer is restarted.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 71:03

Explanation

Out of memory failure.

Recommended action

It is recommended that you remove any unnecessary files from the Hard Disk Drive using the Web Server.

System Error 71:04

Explanation

Out of memory failure.

Recommended action

It is recommended that you remove any unnecessary files from the Hard Disk Drive using the Web Server.

System Error 71:19

Explanation

Default Serial Number found in the main and backup NVM. It seems that both the Ink Supply Tubes and Hard Disk Drive have been replaced together.

Recommended action

Call HP support.

System Error 72:04

Explanation

Generic Firmware error.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 73:03

Explanation

Servo Error.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 74:00

Explanation

Failed getting Part Number/Serial Number.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 74:01

Explanation

Error uploading firmware update file.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Resend the firmware update file to the printer.

System Error 74:04

Explanation

Old Vacuum Fan detected - upgrade the Firmware.

Recommended action

Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 76:03

Explanation

Out of Disk space - Data was lost.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Resend the file to the Printer.
  3. If the System Error continues, it is recommended that you remove any unnecessary files from the Hard Disk Drive using the Web Server.

System Error 77:04

Explanation

Embedded Web Server internal software error.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 79:03

Explanation

Generic Firmware error.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 79:04

Explanation

Generic Firmware error.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 79.1:04

Explanation

CDS server lost connection with client.

Recommended action

Try the following:
  1. Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.
  2. Check that the printer has the latest firmware version. If not, update the firmware to the latest version.

System Error 81:01

Explanation

Paper servo shutdown.

Recommended action

Try the following:
  • Open the Window and check for any visible obstacles restricting the movement of the Drive Roller. If there is a wrinkled mass of media inside the paper path, lift the Pinchwheels (using the Media Lever) and clear the obstruction.

System Error 81:03

Explanation

It was impossible to correctly stop the servo before setting the encoder position.

Recommended action

Try the following:
  • Open the Window and check for any visible obstacles restricting the movement of the Drive Roller. If there is a wrinkled mass of media inside the paper path, lift the Pinchwheels (using the Media Lever) and clear the obstruction.

System Error 81:10

Explanation

Fail starting Paper Motor.

Recommended action

Try the following:
  • Open the Window and check for any visible obstacles restricting the movement of the Drive Roller. If there is a wrinkled mass of media inside the paper path, lift the Pinchwheels (using the Media Lever) and clear the obstruction.

System Error 85:03

Explanation

Problem finding the Drive Roller zero.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 86:01

Explanation

Carriage servo shutdown.

Recommended action

Try the following:
  • Open the Window and check for any visible obstacles restricting the movement of the Carriage Assembly. If there is a wrinkled mass of media inside the paper path, lift the Pinchwheels (using the Media Lever) and clear the obstruction.

System Error 86:03

Explanation

Scan-Axis length test failure.

Recommended action

  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 86:10

Explanation

Initializing Scan-Axis Motor failure.

Recommended action

Try the following:
  • Turn the printer off (using the power switch at the back of the printer), and disconnect the power cable. Wait 15 seconds and reconnect the power cable and turn the printer on.

System Error 86:11

Explanation

Scan-Axis length too short.

Recommended action

Try the following:
  • Open the Window and check for any visible obstacles restricting the movement of the Carriage Assembly. If there is a wrinkled mass of media inside the paper path, lift the Pinchwheels (using the Media Lever) and clear the obstruction.

System Error 93:11

Explanation

Unable to pressurize the IDS.

Recommended action

Try the following:
  1. Remove ALL the Ink Cartridges and reinstall them one by one into the printer.
  2. If the problem persists, replace the Ink Cartridges.

System Error 98:02:00

Explanation

A backup printmode is being used due to bad printhead quality or health, as a result there is lower performace in printing.

Recommended action

One or more printheads have too many nozzles out and should be replaced.
Replace the faulty printhead. You may have to print the Image Quality Diagnostics print in order to identify the faulty printhead.

System Error 98:02 (this error code will be logged in the system but will not actually appear on the Front Panel)

Explanation

Switching to lower performance due to Printhead quality.

Recommended action

Try the following:
  1. Perform a printhead recovery on the printheads.
  2. Replace the faulty printhead. You may have to print the Image Quality Diagnostics print in order to identify the faulty printhead.

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